Unique high speed robotic solution for picking a variety of cookies

USA Bakery Producer

Client Problem

PWR has been working with clients based in the USA, to design solutions that will increase efficiency and profitability of their operations. One such customer is a US based bakery who produces biscuits and cookies. This customer required a high speed, efficient solution that would not damage the delicate product. The solution also had to be interchangeable from single to multipack packaging capabilities to meet the customer requirement.

PWR Solution

PWR designed a solution that met the following requirements:

  • high speed packaging of cookies
  • interchangeable from single to multipack
  • flexible between flat stacked and on edge
  • packaging a wide range of products and formats

The maximum performance of this robotic packaging solutions is 3.000 cookies per minute.

Pick and Place Automated Robotic Food Packaging

“32 delta robots working efficiently together while handling sensitive products. Truly a mesmerising work of art. PWR has mastered the highly complex process of delicately packaging biscuits and cookies. The fact that we ordered the second identical line within a year speaks for itself.”


Project Manager, USA Bakery producer.

Technical Specifications

30 PWR | Robots for product picking and placing
2 PWR| Robots for tray placing

Our in house developed PWR | Smart Control 4.0 software that reliably instructs robots to pack 100 % of sellable product

PWR | Gripper technology, that can be easily changed from single- to multipack

PWR | Clear Vision 4.0 system to ensure only high quality products are delivered to the end consumer

Full integration with a continuous process line